C O N F E R E N C E
Lean By
Design:
Front End Techniques
for Better, Faster, Cheaper Products
May 17-20, 2004 /
Chicago, IL
|
Pre-Conference Workshops:
Monday, May 17 |
|
Post-Conference Workshop:
Thursday, May 20 |
|
Pre-Conference Workshops:
Monday, May 17 |
Workshop A
QFD: A Practical, Hands-On Course for Product Developers Who
Live in the Real World
INSTRUCTOR
Gerald M. Katz
Executive Vice President
Applied Marketing Science, Inc.
Product developers
continually face the challenge of accurately translating
customer needs (often expressed in soft consumer terms) into
explicit product and process design specifications. In addition,
further complications arise when many of the technical solutions
conflict with one another. So just how can product developers
deal with this level of complexity and prioritize all of the
potential trade-offs properly?
Though always a little controversial, QFD
remains the best, most rigorous way to accomplish this. A
thorough QFD exercise, executed by a well-constructed
cross-functional team, forces product developers to consider
each customer need explicitly, generate new metrics and new
design specifications that, in turn, can result in more creative
technical solutions. QFD also provides a rational approach to
manage trade-offs and prioritize the features most deserving of
an organization's effort and budget.
Since its inception in Japan in the early
1970's, QFD has been both praised for its detailed analysis and
reviled for its tedium. This course will teach participants how
to conduct a real world QFD exercise without suffering "a nose
bleed"! With just enough theory to get started, and an emphasis
on the practical issues, this course will fully prepare
participants to facilitate their own teams through a real QFD
exercise.
Gerry Katz is a
recognized authority in the areas of new product development,
design of new services, and market research, with more than 30
years of consulting experience. At Applied Marketing Science,
Inc., he has led more than 100 major client engagements
employing The Voice of the Customer, QFD, and a large number of
other marketing science applications. He serves on the Board of
Directors of the Product Development & Management Association
(PDMA), is a certified New Product Development Professional and
is a contributing editor to Visions magazine. |
|
Workshop B
Leveraging the Power of Lean Design to Cut Costs, Increase
Quality and Inspire Innovative New Products
INSTRUCTOR
Bill Sprague
Design Prophet
Munro & Associates
Since a product’s design
ultimately dictates 70 percent of a product’s downstream costs,
a company only implementing lean principles in manufacturing is
essentially losing the greatest opportunity for significant
savings. Lean design is an approach that enables a company to
design out waste from the process rather than simply
tweaking the process; it also leverages traditional DFA/DFM with
a more visual, team-based analysis that focuses on reducing the
non-valued added elements of designs. The improvement in quality
results, enterprise & overhead activities, and assembly &
manufacturing processes is profound.
This workshop will examine
the fundamental concepts behind Lean Design and put an end to
fixing problems on the manufacturing floor by examining new
processing techniques and /materials at the early design stage.
You’ll be introduced to the critical ingredients for
successfully implementing Lean Design: the importance of the
multifunctional team, how to anticipate all downstream
activities (from manufacturing to service to recycling) during
the design phase and how to have an open mind to view materials
and technological processes from different perspectives.
By participating in this hands-on,
exercise oriented workshop, you will learn:
- Lean Design concepts and case study
documented benefits
- About profit boosting technologies –
how to identify new or cross-industry technologies and
innovations that your company could benefit from
- The rules and processes for performing
a Lean Design DFA/DFM analysis
- How to use analysis findings to
generate multiple improvement ideas for a typical design
assembly
- How to generate more design profit
through prioritized redesign concepts and innovations
- How to expand Lean Design impact
including quality, manufacturing processes, ergonomics and
service in your redesigns
- How to build a business case or team
presentation n support of your redesign by developing
concept sketches, potential cost and quality savings and
implementation plans
Bill Sprague,
Design Prophet, Munro & Associates, is recognized as a global
expert in the implementation of Product Development
improvements. He has published eight papers on lean design,
DFA/Concurrent Engineering Case Studies, Concurrent Engineering
and DFA Implementation, Design for Environment and Culture
Change aspects for DFA. Bill earned his Bachelor of Science in
Industrial Engineering from Purdue University and a Masters in
Business Administration from Florida Atlantic University |
|
Post-Conference Workshop:
Thursday, May 20 |
Workshop C
Target Costing—A Value Based Approach to Competitiveness
INSTRUCTOR
Kenneth A. Crow
President
DRM Associates
For many products, price
can be the ultimate battleground. Many companies react to
pricing and cost pressures by taking too little action too late
or by simply accepting lower profit margins. Target
costing is a proactive approach to understanding the
market-driven pricing requirements to be successful in the
marketplace, the steps to establishing cost targets, and the
process of proactively managing development activities to
achieve these target costs. This workshop will provide not
only a practical understanding of the target costing method, but
also a step-by-step guide to achieving target costs and
maximizing the customer value proposition. Case studies
and examples will illustrate this process. By
participating in this workshop, you will learn about:
- An approach to target costing and its
key elements
Target price – pricing strategies,
price elasticity, and maximizing the value proposition
How to derive and allocate a target
cost – a step-by-step approach
How to track and manage to a target
cost – tools and process
How to achieve target costs with a
design-to-cost methodology
How to develop concept and design
alternatives – tools and methods
Value and function analysis
Design for excellence –
manufacturability, assembly, testability, etc.
Checklists by development phase for
achieving target cost
How to construct a target costing
process – including management actions, process steps, and
organizational responsibilities
Kenneth A. Crow is
President of DRM Associates, a management consulting and
training firm specializing in product development and a
Principal in PD-Trak Solutions, a firm providing NPD
project/process/portfolio management software. He is a
recognized expert in the field of new product development and
target costing with over twenty-nine years of experience
consulting with major companies internationally in aerospace,
automotive, capital equipment, consumer products, defense, high
technology, and medical equipment. |
|
|
Download Brochure |
LeanByDesign.pdf
201k
|
Conference Info |
|
Available Mon-Fri
9:30am-5pm est |
|
|