Cutting-edge techniques to tackle the chaos, risk, and complexity of
NPD projects and programs...to generate new revenue and growth
Presented
by Management Roundtable
with support from
the Project Management Institute NPD SIG
CASE STUDY
PRESENTATIONS:
Transitioning
to Agile Methodology Techniques
Ken Delcol,
Director, Product Development,
MDS Sciex
This presentation will look at how an organization changes its
new product development approach to adopt agile development
techniques. Examples from three different development projects [two
software and one hardware] at MDS SCIEX will be used to show how the
organization is making the transition from a one size fits all
development approach to one that adapts to the project's needs. The
two software projects will highlight the use of iterative planning,
co-location with product specialist, daily meetings. The hardware
project will show how active risk management is used to drive
project decision making and activities.
Influencing the Cost of Change: Moving
from Structured and Controlled Process to an Agile One
Pat Baird, Project
Manager, Baxter Healthcare
and Michelle Keyzer,
Project Manager (Software), Baxter
Healthcare
It is inevitable that change will happen and that there is an
associated Cost of Change. Methodologies/philosophies such as
Agile/Lean Development are based on the premise that the Cost of
Change can be reduced. In each stage of a project, the actions that
will effectively reduce the Cost of Change are different. This
presentation will focus on the Requirements and Testing stages where
Baxter has both successfully managed the cost of change -- and made
mistakes that increased the cost of change.
There are several actions that have worked to reduce the cost of
change as well as actions that unintentionally increased the cost of
change. Learn why it is important to uncover hidden costs of change
and get stakeholder buy-in to recognize its existence.
Take-aways:
a) Change is inevitable and cannot effectively be discouraged
b) However, the Cost of Change CAN be influenced
c) Example ways of reducing costs in the Requirements phase and
Testing phase of a project
Track A: Innovative Processes and Techniques
The Next Generation in Innovative New
Product Development
Kevin Dabb,
Director, Program Management, Iomega
Corporation. Rich
Penman, Director, Program Management,
Iomega Corporation.
The Zip 750 Project delivered
an extremely reliable Zip drive solution in an unprecedented
simultaneous worldwide launch 20% ahead of schedule and 12% below
NRE cost estimates. The development of the Zip 750 drive required
flawless project leadership, technical invention, and process
innovation to achieve a three-fold increase in capacity and
seven-fold increase in performance over previous generation Zip
products.
This session will discuss the innovative methods and lessons
learned to achieve these results. A few key areas to be covered are:
- How PMBOK principles were merged into the institutionalized
phase gate development process
- How 6 Sigma is utilized and integrated into the development
process to reduce variation in designs and processes and enhance
time to market.
- How to create a high performing team in a downsizing economy-
leading a high performing team, leadership's role, team
fundamental principles of compliance, removing roadblocks and
obstacles through executive involvement, methods to elevate team
performance.
- How to achieve process compliance and process understanding at
all levels in the organization.
Using Project Contracts to Reduce
Complexity, Enhance Research & Development Success
Jay Burris, Product Manager,
Halliburton Energy Services
The need for accelerated product and service development
continues to increase the complexity in ‘Research and Development’
projects. This increased complexity is due to the necessity of
conducting concurrent research and development activities in-house
with vendors, outside agencies, customers, etc. where communication
is a key to success. At Halliburton, a Project Contract
system is used as the key communication tool between management
and product developers. The Project Contract establishes an
understanding of the expected outcomes and deliverables of the
project. Over the last several years, Halliburton has refined
a project-contract system that is easy to set-up, maintain and
update. The Project Contract is owned by the Project Leader
and is used to 1) define project deliverables, 2) assess risks, 3)
establish milestones, 4) identify and authorize resources, 5) track
costs, 6) report progress, and 7) record deviations.
In this presentation, Jay Burris will cover the reasons for
adopting the Project Contract system, difficulties experienced
during implementation, successes seen to date, challenges to
continue momentum, and efforts to maintain simplicity in the system
itself. Additionally, he will cover the basics of a
Project Contract with examples to help you set up your own
project-contract system.
Take-aways:
- Why establish a Project Contract system?
- What implementation hurdles to expect
- How to sell Project Contracts to management and developers
- How to maintain momentum
- How to keep it simple
Track B. Leadership and Motivation
Leading Your Customer in Managing a
Co-Development Project
Curt Raschke, Ph.D,
Senior Member, Technical Staff , Texas
Instruments, Inc.
With all the recent emphasis on supply chain management, the
other critical component of the product value chain, the customer,
is often overlooked. In co-development projects, for example, the
Project Manager must often spend more effort leading and influencing
the customer than managing the suppliers to optimize the value of
the project to the portfolio of both partners. Based on his over
twenty years experience with co-development projects, Curt will give
examples of how to do this, following the concept of align and
adapt. First, align your business processes with your customer's, at
multiple levels, to ensure long term portfolio success. Then, adapt
your project team roles and responsibilities to the customer
decision making process in order to lead the customer by influencing
the near term project decisions and long term portfolio decisions.
Leading
and Structuring Teams for Fast-Paced Decision Making
Steven Ricks, PMP,
Manager of Project Management, Research and Development Group,
Electronic Theatre Controls, Inc.
As entrepreneurial product development companies grow larger,
they often deal with the difficulties of slower product development.
In many cases this is due to the all-inclusive culture that was
developed in the beginning and continued as the company grew larger.
Project decisions are difficult to make when the whole team feels
that they have equal say. Electronic Theatre Controls is attempting
to remove this barrier by implementing a consistent team structure
that minimizes the number of decision makers, while ensuring that
everyone feels they have been heard.
At the same time, the project leader's role must change. Many
Project Managers are viewed as only keeping the schedule, reporting
progress and to some extent keeping the project moving. They are not
always viewed as being the project leader. By determining what both
management and the team need in a Project Leader, Electronic Theatre
Controls is transforming its Project Managers from Project Monitors
to Project Leaders.
Take-aways:
- Roles and responsibilities for fast-paced decisions
- Changing the culture from design-by-committee to
leadership-by-design.
- Provide a voice to the project team.
- What does management look for in a Project Leader?
- What does the team need from a Project Leader?
- How much product knowledge does a Project Manager need to
have?
Track C: Innovative Processes
and Techniques
Got Six Sigma? Applying Six Sigma to
Product Innovation and Growth Initiatives
Kim Johnson, Product
Development Manager, Medtronic
Six Sigma is often touted as the greatest invention since the
light bulb - both of which can be credited to GE. In reality, many
companies are trying to apply Six Sigma in a way that does not
really fit their situation or needs. In this talk, Kim Johnson will
share how to get the most out of 6 sigma in product development. She
will describe why it can't be applied exactly as it would be in
manufacturing, and what to do instead. She will also share applied
examples from Fortune 500 organizations.
Using Six
Sigma with Suppliers in NPD for Bottom Line Results
Collin Reeves,
Supplier Technical Consultant, Raytheon,
and Bill Russell,
advisor
This presentation discusses
Raytheon's "Six Sigma with Suppliers" Process, a technique that
leverages key supplier technical expertise with proven cost
reduction tools, and how working with suppliers from the early
design stages has had extremely positive results.
Reeves and Russell will discuss the process used to ensure cost
savings and quality in all stages of the product lifecycle,
including product development. They will also share lessons learned
from their often-benchmarked IPD program.
Overcoming Resource Constraints and
Unpredictability, Achieving Real Results
Sterling Mortensen,
R&D Section Manager and Bret Dodd,
R&D Section Manager, HP LaserJet Lab
Are you facing increasing demand on your resources, without the
ability to increase resources? Do you have to share your resources
across many parallel projects? Are you being asked to make your
schedules much more predictable in a very dynamic environment?
HP LaserJet R&D lab faced these problems and identified solutions
that helped achieve a much higher level of business results.
Sterling Mortensen and Bret Dodd believe the lessons they learned
can be applied to most product development environments. Techniques
used on HP products like the LaserJet 4100,4200,4300, 2500, 4600,
5500, 9000, 4100mfp, 9000mfp and more.
This case study shows how to apply industry methodologies like
Theory of Constraints and techniques from Don Reinertsen's book
"Managing the Design Factory" to accomplish real results in
challenging times.
Track D: Managing Information &
Making Decisions
Allocating
and Managing Resources to Maximize Growth and Return
Brad Fevold, Research
and Development, Marvin Windows and
Doors
In today's every changing environment it is vitally important to
assure valuable R&D resources are allocated to the "right" projects.
Brad Fevold's presentation will focus on how to plan, report, and
manage resources so that the resources are focused on the key
business plan
activities that maximize growth and return.
Take-aways:
1. Project Prioritization in NPD
2. Resource planning tools.
3. Resource tracking and reporting tools.
4. Tool implementation
strategies
Managing
Trade-offs: Avoiding the "Chokes" of Slow Decision-Making
Brian Shaw,
Sr. Engineering Manager, Baker Oil
Tools Safety Systems
To move and take action as quickly as possible, a field
development team must have a clear path and direction, the best
tools for the job and the ability to use them well, and strong
motivation to finish the work on schedule. One of the potential
"chokes" to the speedy delivery of new products and oil/gas
wells is the decision-making process – the on-going debate between
various interested and influential parties within the organization
as to which aspects of the project are most important. The
consideration of multiple/conflicting priorities is often overlooked
by project management teams when developing project schedules, but
it is frequently the cause of frustration, delays, and
disappointments during and after the execution of the project.
As exemplified by Preston G. Smith in his book Developing New
Products in Half the Time (co-authored with D.G. Reinertson),
"managing the trade-offs" should be a major consideration when
planning and executing a new product development project. Managing
the trade-offs means being aware of the four major priority
considerations
inherent in all NPD projects, and actively managing the six
potential interactions
between these four priorities.
In this talk, Brian Shaw draws on his experience as new product
development manager for a major service company coupled with his
stint as a member of the completions execution team for a major
operator during a recent deepwater sub-sea project located in the
Asia Pacific region. He will discuss lessons learned and how they
can be applied within a cross-functional NPD team.
Real World Deployment of IT Solutions
Tracy Allen, IT
Project Leader, Texas Instruments,
Inc.
In the real world of New Product Development, IT solutions are
not "magic bullets" or ends in themselves. While sold to management
in terms of potential ROI, their potential can be realized only to
the extent that they can be effectively deployed in the target
businesses by bringing value to all the stakeholders. Most
difficulties with IT application deployments have very little to do
with the software itself and everything to do with how well the
software makes it easier for the actual users to carry out their
portion of the NPD process. This presentation will give examples of
successful real world deployment of IT solutions by following a
four-step process. First, the NPD process improvement needs of the
four major stakeholder groups (business managers/executives, project
managers, NPD team members, and IT support team members) are
captured. Next, these needs are prioritized in terms of their
ability to make each group’s job easier and then the prioritized
needs are mapped to desired software capabilities. Then, software is
either selected, or developed, based on the needs mapping of all the
groups, not just some, and the deployment is driven by focusing on
the value added to each stakeholder using the software.
Take-aways:
- Methods for successful deployment of IT solutions that support
the NPD process
- The importance of aligning IT with business needs
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